1. はじめに
Thank you for choosing the WilTec Manual Bench Tube Bender. This tool is designed for precise and efficient bending of various pipe materials. Please read this manual thoroughly before operation to ensure safe and correct use, and to achieve optimal results.
This manual provides essential information on product components, setup, operation, maintenance, and troubleshooting. Keep this manual for future reference.
2. 安全に関する注意事項
- 操作中は、安全メガネや手袋などの適切な個人用保護具 (PPE) を常に着用してください。
- Ensure the tube bender is securely mounted or placed on a stable surface before use.
- Do not exceed the maximum bending capacity or pipe diameter specified for this tool.
- Inspect the tool and dies for any damage or wear before each use. Do not use if damaged.
- Keep hands and fingers clear of moving parts during the bending process.
- Store the tool and accessories in the provided case in a dry, secure place, out of reach of children.
- This tool is intended for bending soft copper, aluminum, and plastic pipes. Do not attempt to bend hardened steel or other unsuitable materials.
3. パッケージ内容
The WilTec Manual Bench Tube Bender package includes:
- 1x Manual Tube Bender Unit
- Multiple Bending Dies (for 14mm, 16mm, 17mm, 20mm, 25mm, 32mm pipes)
- 1x Robust Plastic Storage Case
4.製品コンポーネント
Familiarize yourself with the main components of the tube bender:
画像4.1: Labeled components of the WilTec Manual Bench Tube Bender. Key parts include the fixing bar, pin axis, bending piece, push bar, manual lever, handle, butterfly nut, and extension spring.
- Fixing Bar: Holds the pipe securely during bending.
- Pin Axis: Connects the fixing bar to the main unit.
- Bending Piece (Die): The interchangeable part that forms the bend.
- プッシュバー： Applies pressure to the bending piece.
- 手動レバー: Used to actuate the bending mechanism.
- ハンドル： Provides grip for operation.
- Butterfly Nut: Secures the fixing bar.
- Extension Spring: Assists in the mechanism's return.
5. セットアップ
The tube bender is designed for quick and easy assembly. Follow these steps to prepare the tool for use:
画像5.1: Assembly steps for the WilTec Manual Bench Tube Bender.
- ステップ1: Select the appropriate bending die (bending piece) for your pipe diameter. Insert the die into the main unit.
- ステップ2: Attach the fixing bar (rail) to the main unit using the pin axes and secure it with the butterfly nuts. Ensure it is firmly in place.
- ステップ3: Actuate the manual lever to bring the bending piece to the initial position, ready to receive the pipe.
6. 操作手順
This manual tube bender allows for precise bends up to 90 degrees. It is suitable for soft copper, aluminum, and plastic pipes ranging from 14mm to 32mm in diameter.
画像6.1: Demonstrating the 90-degree bending capability.
- パイプを準備する: Ensure the pipe is clean and free of debris. Mark the desired bending point on the pipe.
- Insert the Pipe: Place the pipe between the selected bending die and the fixing bar. Align the marked bending point with the center of the bending die.
- Initiate Bend: Firmly grip the handle and slowly actuate the manual lever. The ratchet mechanism will engage, gradually bending the pipe.
- Monitor Bend Angle: Continuously observe the pipe's angle as you apply pressure. Stop when the desired angle is achieved (up to 90 degrees).
- リリースパイプ: Once the bend is complete, release the pressure on the lever. Carefully remove the bent pipe from the tool.
6.1. Selecting Bending Dies
The tool comes with various bending dies to accommodate different pipe diameters. Always use the correct die for your pipe size to prevent damage to the pipe or the tool.
画像6.2: Available bending dies with corresponding pipe diameters and bending radii.
| パイプ径 | Approximate Bending Radius |
|---|---|
| 14ミリメートル | 95ミリメートル |
| 16ミリメートル | 110ミリメートル |
| 17ミリメートル | 120ミリメートル |
| 20ミリメートル | 135ミリメートル |
| 25ミリメートル | 170ミリメートル |
| 32ミリメートル | 185ミリメートル |
7. メンテナンス
Regular maintenance ensures the longevity and optimal performance of your tube bender.
- クリーニング： After each use, wipe down the tool and dies with a clean, dry cloth to remove any dust or residue.
- 潤滑: Periodically apply a light machine oil to the moving parts, such as the ratchet mechanism and pin axes, to ensure smooth operation.
- 検査： Regularly check all components for signs of wear, damage, or loose fasteners. Tighten any loose screws or nuts. Replace worn or damaged dies immediately.
- ストレージ： Store the tube bender and all accessories in its robust plastic case in a dry, cool environment to prevent rust and damage.
8。 トラブルシューティング
操作中に問題が発生した場合は、次のトラブルシューティング ガイドを参照してください。
| 問題 | 考えられる原因 | 解決 |
|---|---|---|
| Pipe deforms or kinks during bending. | Incorrect die size; pipe material too hard; bending too fast. | Ensure correct die for pipe diameter. Verify pipe material is suitable. Bend slowly and steadily. |
| Bending mechanism is stiff or difficult to operate. | Lack of lubrication; dirt or debris in mechanism. | すべての可動部品を清掃し、潤滑してください。 |
| Pipe slips during bending. | Pipe not securely placed; fixing bar loose. | Ensure pipe is firmly seated. Tighten butterfly nuts on fixing bar. |
| Inconsistent bend angle. | Improper alignment; uneven pressure. | Ensure pipe is correctly aligned with the die. Apply consistent pressure on the lever. |
If the problem persists after attempting these solutions, please contact WilTec customer support.
9. 仕様
Refer to the following technical specifications for the WilTec Manual Bench Tube Bender:
画像9.1: Dimensions of the WilTec Manual Bench Tube Bender.
| 特徴 | 詳細 |
|---|---|
| メーカー | ウィルテック |
| モデル番号 | 62534 |
| パイプ径範囲 | 14mm～32mm |
| 最大曲げ角度 | 90° |
| 適合材料 | Soft Copper, Aluminum, Plastic (including coated tubes) |
| アイテム重量 | 3.32キログラム |
| パッケージ寸法 | 44.2 x 33.6 x 11 cm |
| 原産国 | 中国 |
10. 保証情報
WilTec products are manufactured to high-quality standards and are subject to strict quality controls. This product comes with a standard manufacturer's warranty against defects in materials and workmanship under normal use. The warranty period typically begins from the date of purchase. Please retain your proof of purchase for any warranty claims.
For specific warranty terms and conditions, or to initiate a warranty claim, please refer to the documentation included with your purchase or visit the official WilTec webサイト。
11. サポート
For technical assistance, spare parts, or any questions regarding the operation or maintenance of your WilTec Manual Bench Tube Bender, please contact WilTec customer support.
- オンラインサポート： Visit the official WilTec webFAQ、製品情報、お問い合わせフォームのサイトです。
- メールサポート: Refer to your product packaging or the WilTec web適切なカスタマー サービス メール アドレスについては、サイトをご覧ください。
- 電話サポート: Contact numbers for customer service can be found on the official WilTec webサイト。
サポートにお問い合わせの際は、製品のモデル番号 (62534) と購入証明書をご用意ください。
