Yudian AI-518 series (AI-518A, AI-518D2, AI-518G)

Yudian AI-518 シリーズ PID 温度コントローラー ユーザーマニュアル

Models: AI-518A, AI-518D2, AI-518G

1. はじめに

This manual provides comprehensive instructions for the installation, operation, and maintenance of the Yudian AI-518 series high-precision PID temperature controllers. These controllers are designed for industrial and laboratory applications requiring accurate temperature regulation. Please read this manual thoroughly before operating the device to ensure correct usage and optimal performance.

2. 安全情報

Observe the following safety precautions to prevent personal injury and damage to the instrument:

  • 電源のボリュームを確認してくださいtageはコントローラーの仕様と一致します。
  • 配線やメンテナンスを行う前に電源を切ってください。
  • Do not operate the controller in environments with excessive moisture, dust, corrosive gases, or strong vibrations.
  • 設置と配線は資格のある人のみが行ってください。
  • Ground the instrument properly to prevent electrical shock.
  • Do not disassemble or modify the controller; doing so will void the warranty and may cause malfunction.

3.製品オーバーview

The Yudian AI-518 series temperature controllers are advanced instruments featuring high measurement accuracy and stable control performance. They utilize PID (Proportional-Integral-Derivative) control algorithms to maintain precise temperature levels in various processes. The front panel typically includes dual digital displays for Process Value (PV) and Set Value (SV), along with operational buttons for configuration and control.

3.1 主な特徴

  • 高い測定精度と解像度。
  • Advanced PID control with auto-tuning function.
  • Multiple input types (thermocouple, RTD, linear voltage / current）。
  • Various output options (relay, SSR, linear current/voltage）。
  • Alarm functions with configurable modes.
  • Digital filtering and sensor error compensation.
  • 耐久性のあるABS素材casing.

3.2 Front Panel Layout (AI-518G Example）

フロント view of Yudian AI-518G Temperature Controller

Figure 1: Front panel of the Yudian AI-518G PID Temperature Controller. It features a dual digital display, with the upper red display showing the Process Value (PV) and the lower green display showing the Set Value (SV). Below the displays are indicator lights for various statuses (MAN, PRO, MO, COM, OP1, OP2, AL1, AL2, AUT, AUX) and control buttons including 'Set', 'Up', 'Down', 'Run', 'Stop', and 'A/M' (Auto/Manual).

側 view of Yudian AI-518G Temperature Controller

図2: 側面前面 view of the Yudian AI-518G Temperature Controller, illustrating its compact form factor and the ventilation slots on the top and sides for heat dissipation. The front panel displays and buttons are visible from this angle.

4. インストールとセットアップ

4.1 取り付け

The AI-518 series controllers are designed for panel mounting. Ensure adequate space for ventilation and wiring. Cut a panel opening according to the dimensions provided in the product specifications (refer to Section 7). Secure the controller using the provided mounting brackets.

4.2配線

All wiring should be performed with the power disconnected. Refer to the wiring diagram typically found on the side or top of the controller casing, or in a separate wiring guide. Ensure correct connections for:

  • 電源： Connect to the specified AC or DC voltage.
  • センサ入力： Connect your temperature sensor (thermocouple, RTD) to the designated input terminals. Observe polarity for thermocouples.
  • 制御出力： Connect the heating/cooling element or SSR to the control output terminals.
  • アラーム出力: If utilized, connect external alarm devices to the alarm output terminals.
  • 接地: Ensure proper grounding for safety and noise reduction.

注意：配線を誤ると、コントローラーまたは接続機器が損傷する可能性があります。不明な場合は、資格のある電気技師にご相談ください。

5. 操作手順

5.1 電源投入と初期表示

Upon powering on, the controller will typically display the Process Value (PV) on the upper display and the Set Value (SV) on the lower display. The PV indicates the current measured temperature, while the SV is the desired target temperature.

5.2 Setting the Set Value (SV)

  1. を押す セット ボタンを一度押します。SVディスプレイが点滅を始めます。
  2. 使用 UP (▲） そして 下 (▼) buttons to adjust the desired temperature.
  3. を押す セット button again to confirm the new SV. The display will stop flashing.

5.3 Accessing Parameter Menus

To access advanced parameters (e.g., input type, output mode, PID parameters, alarm settings), press and hold the セット 最初のパラメータコードが表示されるまで、ボタンを数秒間押し続けます。 セット ボタンを押すとパラメータが切り替わり、 UP/下 buttons to change values. Refer to the detailed parameter list in the full technical manual for specific codes and ranges.

5.4 Auto-Tuning (AT) Function

The auto-tuning function automatically calculates optimal PID parameters for your specific process. To initiate auto-tuning:

  1. Set the desired SV.
  2. Access the parameter menu and locate the auto-tuning parameter (often labeled AT または類似）。
  3. Set the AT parameter to '1' (ON) and confirm. The controller will begin the auto-tuning process, which may involve temperature cycling.
  4. Once complete, the AT parameter will automatically revert to '0' (OFF), and the newly calculated PID parameters will be saved.

It is recommended to perform auto-tuning when the controller is first installed or if the process characteristics change significantly.

6. メンテナンス

6.1 クリーニング

フロントパネルを柔らかい布で拭いてください。amp 布で拭いてください。研磨剤入りの洗剤、溶剤、または刺激の強い化学薬品は使用しないでください。ディスプレイやコンピューターに損傷を与える可能性があります。asing. Ensure no liquid enters the controller.

6.2 検査

Periodically inspect wiring connections for looseness or corrosion. Check the sensor for damage or degradation. Ensure the operating environment remains within specified conditions.

6.3 キャリブレーション

If the temperature readings appear inaccurate, the sensor or controller may require calibration. Refer to the advanced parameter settings for calibration offsets, or consult a qualified technician for professional calibration services.

7。 トラブルシューティング

問題考えられる原因解決
画面が表示されない/電源がオフ電源が供給されていない、配線が間違っている、ヒューズが切れている。電源接続を確認し、配線を図と照らし合わせて検証し、必要に応じてヒューズを交換します。
PVディスプレイに「HHHH」または「LLLL」と表示されるSensor open circuit (HHHH); Sensor short circuit (LLLL); Incorrect sensor type setting.Check sensor wiring and integrity; Replace faulty sensor; Verify sensor type parameter in settings.
Temperature not controlledIncorrect wiring of output; Output parameter set incorrectly; PID parameters not optimized.Verify output wiring; Check output mode and parameters; Perform auto-tuning.
Temperature oscillatesPID parameters are too aggressive.Perform auto-tuning or manually adjust PID parameters (decrease P, increase I, decrease D).

For issues not listed here, or if solutions do not resolve the problem, please contact technical support.

8. Specifications (AI-518G Example）

  • モデル： AI-518G
  • コントロールタイプ: PID温度コントローラ
  • 材料： アブソリュート
  • 起源： 中国本土
  • 入力タイプ： Configurable (e.g., K, J, E, T, S, R, B, N thermocouples; Pt100, Cu50 RTDs; linear voltage/current) - Specific types depend on model variant.
  • 出力タイプ： Configurable (e.g., Relay, SSR drive, 4-20mA, 0-10V) - Specific types depend on model variant.
  • 測定精度: Typically ±0.2% FS ±1 digit (specifics vary by input type and range).
  • Sampリング期間: 通常0.25秒です。
  • 電源： Varies by model (e.g., 100-240VAC, 50/60Hz or 24VDC).
  • 動作環境: Temperature 0-50°C, Humidity 10-85% RH (non-condensing).
  • パネルカットアウト寸法: Typically 48x48mm, 48x96mm, 96x48mm, or 96x96mm depending on specific AI-518 model.

Note: Detailed specifications for specific AI-518 models (AI-518A, AI-518D2, AI-518G) may vary. Refer to the product's specific datasheet for precise details.

9. 保証とサポート

This product is typically covered by a manufacturer's warranty against defects in materials and workmanship. The duration and terms of the warranty may vary. Please retain your proof of purchase for warranty claims.

For technical support, service, or warranty inquiries, please contact the seller or the manufacturer directly. Provide your product model number (e.g., AI-518G) and a detailed description of the issue when seeking assistance.

連絡先情報は、製品のパッケージや販売者の website, or through the original point of purchase.

© 2023 Yudian. All rights reserved. Information in this manual is subject to change without notice.