1. はじめに
The SCULPFUN S30 is a 5W diode laser engraver and cutter designed for precision work on a variety of materials. It features an automatic air assist system, an industrial-grade X-axis guide rail, and a robust frame, making it suitable for both engraving and cutting tasks. This manual provides essential information for the safe and effective operation of your SCULPFUN S30.
Figure 1.1: SCULPFUN S30 Laser Engraver with examp彫刻およびカットされた材料の断片。
2. 安全ガイドライン
Operating a laser engraver involves inherent risks. Adhere strictly to the following safety precautions to prevent injury or damage.
- 目の保護: Always wear the provided laser protective eyewear when the machine is in operation. The laser is Class IV and can cause severe eye damage.
- 無人操作: Do not leave the machine running unattended. Constant supervision is required during operation.
- 換気： 彫刻や切断中に発生する蒸気や煙を拡散させるため、換気のよい場所で機械を操作してください。
- 物質の安全性: Only engrave or cut materials specified as safe. Avoid materials that produce toxic fumes or are highly flammable.
- 緊急停止： 緊急停止ボタンの位置と操作方法をよく理解しておいてください。
- 子供とペット: 手術エリアから子供やペットを遠ざけてください。
Figure 2.1: The limit switch mechanism, featuring a caution label advising against unattended operation.
3 製品の特徴
The SCULPFUN S30 incorporates several advanced features for enhanced performance and user experience:
- Automatic Air Assist System: Equipped with a 32-bit automatic air assist motherboard and an air pump, intelligently controlled via LightBurn software (M8 button). This system significantly improves cutting efficiency and cleanliness by blowing away debris.
- High-Pressure Air-Assisted Nozzle: Generates a high-pressure airflow of 30L/min, accelerating cutting speed by over 5 times compared to operations without air assist. Ensures clean cut surfaces.
- Industrial X-Axis Guide Rail: Features a precision industrial-grade X-axis guide rail, ensuring stable and accurate engraving and cutting without ripple patterns, even on small details.
- Sturdy and Durable Frame: Constructed from high-strength aluminum alloy, the frame can withstand up to 50KG of weight, ensuring long-term durability and precision. The modular design allows for future laser upgrades.
- 多用途な素材の互換性: Capable of engraving wood, MDF, zigzag, cardboard, plastic, rust, circuit board, aluminum oxide, 304 stainless steel, ceramics, and dark stone. It can cut black acrylic sheet, cardboard, non-woven fabric, bamboo sheet, leather, and certain plastic panels.
Figure 3.1: The automatic air pump, a key component for efficient cutting and engraving.
Figure 3.2: Visual comparison demonstrating the benefits of automatic air assist for clean edges and cuts.
4. パッケージ内容
以下にリストされているすべてのコンポーネントがパッケージに含まれていることを確認してください。
- SCULPFUN S30 Laser Engraver Frame Components
- レーザーモジュール(5W)
- Automatic Air Assist Pump
- Air Nozzle and Tubing
- 32-bit Air Assist Mainboard
- Limit Switches (X and Y axis)
- 電源アダプターとケーブル
- USBケーブル
- Laser Protective Eyewear
- 固定フォーカス列
- Samp試験用材料
- 組み立て用ツール
- ユーザーマニュアル（このドキュメント）
図4.1：以上view of all components included in the SCULPFUN S30 package.
5. 組み立て手順
Follow these steps to assemble your SCULPFUN S30 laser engraver. Refer to the detailed assembly guide provided in the box for visual instructions.
- コンポーネントを解凍します: すべての部品をパッケージから慎重に取り出し、パッケージの内容リストと照合します。
- フレームを組み立てる: Connect the aluminum alloy frame components according to the diagrams in the separate assembly guide. Ensure all screws are tightened securely.
- Install X-Axis Guide Rail: Mount the X-axis guide rail onto the frame, ensuring smooth movement.
- Attach Laser Module: Secure the laser module to the gantry. Connect the necessary cables.
- Install Air Assist System: Connect the air pump to the air nozzle and route the tubing. Ensure the nozzle is correctly positioned near the laser output.
- Mount Limit Switches: Install the X and Y axis limit switches. These are crucial for homing and precise positioning. Users can choose to install or not install them based on their needs, but installation is recommended for repeated positioning accuracy.
- Connect Mainboard: Connect all motor, laser, and limit switch cables to the 32-bit air assist mainboard.
- 電源接続: 電源アダプターをマシンに接続し、電源コンセントに接続します。
6. ソフトウェアのインストールと接続
The SCULPFUN S30 supports various operating software. LightBurn is recommended for full functionality, especially for automatic air assist control.
- サポートされているソフトウェア: LightBurn (recommended for M8 air assist control), LaserGRBL, Benbox, GrblController, LiteFire.
- オペレーティング システム: Supports Windows and MAC systems.
- File フォーマット: Compatible with NC, BMP, JPG, PNG, DXF, and other image formats.
6.1. ソフトウェアのインストール
- ソフトウェアをダウンロード: Obtain the latest version of LightBurn or LaserGRBL from their official webサイト。
- ドライバーのインストール： Follow the software's instructions to install any necessary drivers for your operating system.
- ソフトウェアの起動: Open the installed software.
6.2. 彫刻機の接続
- 電源オン: Ensure the engraver is powered on.
- USBを接続します: 付属の USB ケーブルを使用して彫刻機をコンピューターに接続します。
- ポートの選択： In the software, select the correct COM port for your engraver.
- 初期設定： Follow any on-screen prompts within the software for initial device setup and configuration.
Figure 6.1: The 32-bit air assist mainboard, supporting automatic air assist control and future wireless upgrades.
7. 基本操作
This section outlines the fundamental steps for engraving and cutting.
7.1. 材料の配置
Place the material to be engraved or cut flat on the working surface. Ensure it is stable and does not move during operation.
7.2. レーザーの焦点合わせ
The S30 uses a fixed focus column and sliding device for focusing. Position the laser module over the material and adjust its height until the laser beam is at its smallest point on the material surface. This ensures optimal engraving and cutting performance.
Figure 7.1: Illustration of the 0.06 x 0.06 mm laser focus and beam shaping technology.
7.3. デザインの準備
Import your design into the software (e.g., LightBurn). Adjust parameters such as power, speed, and number of passes according to the material type and desired outcome. For automatic air assist, ensure the M8 command is enabled in LightBurn for cutting operations.
7.4. 運転開始
Once the design is prepared and the laser is focused, initiate the engraving or cutting process from the software. Monitor the machine closely throughout the operation.
8. メンテナンス
Regular maintenance ensures the longevity and optimal performance of your SCULPFUN S30.
- レーザーレンズのクリーニング: ビーム品質を維持するために、柔らかく糸くずの出ない布とレンズ洗浄液を使用してレーザー レンズを定期的に清掃してください。
- 残骸を片付ける: Remove any accumulated dust, debris, or material residue from the machine's frame, rails, and working area after each use.
- レールの潤滑: Apply a small amount of lubricant to the X and Y axis guide rails periodically to ensure smooth movement.
- 接続を確認してください: Ensure all electrical and air assist connections are secure and free from damage.
- Air Pump Filter: If applicable, check and clean or replace the air pump filter to maintain optimal airflow.
9。 トラブルシューティング
このセクションでは、発生する可能性のある一般的な問題について説明します。
| 問題 | 考えられる原因 | 解決 |
|---|---|---|
| レーザーが発射されない、または出力が弱い | Loose cable connection, dirty lens, incorrect power setting, laser module failure. | すべての接続を確認してください。レーザーレンズを清掃してください。ソフトウェアの電源設定を確認してください。モジュールに不具合がある場合は、サポートにお問い合わせください。 |
| Engraving/Cutting is not precise or has ripples | Loose belts, dirty rails, incorrect focus, unstable material. | Check and tighten belts. Clean and lubricate rails. Re-focus the laser. Secure the material. |
| Air assist not working | Air pump not connected, M8 command not enabled in LightBurn, blocked nozzle. | Ensure air pump is connected and powered. Verify M8 command is active in LightBurn. Check for nozzle blockages. |
| マシンがコンピューターに接続されない | Incorrect USB port selected, missing drivers, faulty USB cable. | Select correct COM port in software. Install necessary drivers. Try a different USB cable. |
10. 技術仕様
| 仕様 | 価値 |
|---|---|
| Diode Laser Output Power | 5W (light energy) |
| レーザーフォーカス | 0.06×0.06ミリ |
| レーザー波長 | 455±5nm |
| フォーカシング方法 | Fixed focus column + sliding device |
| Air Assist Flow Rate | 30L/min (automatic) |
| オペレーティングソフトウェア | LightBurn, LaserGRBL, Benbox, GrblController, LiteFire |
| サポート File フォーマット | NC, BMP, JPG, PNG, DXF, and other image formats |
| 電源入力 | 100-240 V AC、50 / 60 Hz |
| 出力 | 12V 7A |
| 製品寸法 | 22.44 x 23.23 x 10.63インチ |
| アイテム重量 | 14.65ポンド |
| メーカー | スカルファン |
| 初回利用可能日 | 23年2022月XNUMX日 |
11. 保証とサポート
For warranty information and technical support, please refer to the documentation included with your product or visit the official SCULPFUN webサイトでご確認ください。保証請求の際は購入証明として領収書を保管してください。