OTC HDJ10P 10 Ton Air/Hydraulic Heavy Duty Service Jack Instruction Manual

製品終了view

The OTC HDJ10P is a robust 10-ton capacity air/hydraulic service jack designed for heavy-duty lifting tasks in professional automotive and industrial environments. Its construction emphasizes durability and ease of use, making it suitable for a wide range of vehicles and machinery.

主な機能は次のとおりです。

• 10-Ton Capacity: Capable of lifting substantial loads, ideal for vocational vehicles, highway maintenance, delivery fleets, bucket trucks, school buses, and community transit vehicles.
• Air-Assist Operation: Connects to an 80-120 PSI shop air supply for effortless lifting of heavy loads, reducing manual effort.
• 耐久性のある構造: Features a rugged steel frame, welded hydraulic pump and cylinder, chrome-plated ram for rust resistance, and contaminant-preventing wiper seals for extended lifespan.
• Three-Position Locking Handle: The spring-loaded handle can be locked in three positions (horizontal to vertical) for versatile operation and storage.
• 簡単な操作性: Equipped with a foot pedal for quick saddle positioning, roller bearings on front wheels, and ball bearing-mounted rear caster wheels for stability and smooth movement.
• 安全機能: Includes overload and bypass safety valves to prevent use beyond rated capacity and over-extension of the ram, ensuring safe operation.
• リフティング範囲： Offers a lifting range from 6-3/8 inches to 22 inches, with a 106.2-inch reach.

安全情報

吊り上げ機器を操作する際は、常に安全を最優先にしてください。これらの指示に従わない場合、重傷や物的損害が発生する可能性があります。

• マニュアルを読む: ジャッキを操作する前に、このマニュアルのすべての指示と警告をよく読んで理解してください。
• 硬くて平らな表面で使用してください: Operate the jack only on a hard, level surface capable of supporting the load. Avoid soft ground or uneven surfaces.
• 定格容量を超えないでください: Do not attempt to lift loads exceeding the 10-ton (20,000 lbs) capacity of this jack.
• ジャッキスタンドを使用する: After lifting a vehicle, always support it immediately with appropriate jack stands. Never work under a vehicle supported only by a hydraulic jack.
• 荷重を中央に配置する: Ensure the load is properly centered on the jack saddle to prevent slippage.
• 安全装備を着用してください: 安全メガネや手袋などの適切な個人用保護具を常に着用してください。
• 使用前に点検してください: Before each use, inspect the jack for any signs of damage, leaks, or wear. Do not use a damaged jack.
• クリアに保つ: Keep hands, feet, and other body parts clear of moving parts and the load during lifting and lowering operations.
• 適切な空気供給: Ensure the air supply is within the specified range of 80-120 PSI.

設定

1. 開梱: Carefully remove the jack and all components from the packaging. Inspect for any shipping damage.
2. ハンドルアセンブリ: Insert the handle into the handle socket on the jack. Secure it according to the instructions provided in the separate assembly guide (if applicable). The handle features a three-position locking mechanism.
3. 空気供給を接続する: Attach a compressed air line to the jack's air inlet. Ensure your air compressor can provide a continuous pressure between 80-120 PSI.
4. Bleeding the Hydraulic System (Initial Use or After Maintenance):
   • With the jack fully lowered, open the release valve by turning the handle counter-clockwise.
   • Pump the handle several times to circulate the hydraulic fluid and expel any trapped air.
   • ハンドルを時計回りに回してリリースバルブを閉じます。
   • Operate the jack to its full height and then lower it completely. Repeat this process a few times to ensure all air is purged.

操作手順

1. Prepare the Vehicle/Load: Ensure the vehicle is on a hard, level surface. Engage the parking brake and block the wheels that will remain on the ground.
2. ジャックの位置: Roll the jack under the vehicle, aligning the saddle directly under the manufacturer's recommended lifting point. Use the foot pedal for quick and precise positioning.
3. 荷物を持ち上げる:
   • Air-Assist Lifting: With the air supply connected, press the air-assist trigger (if equipped) or activate the air valve to raise the saddle.
   • Manual Pumping: If air-assist is not used or available, pump the handle up and down to raise the saddle.
   Continue lifting until the load reaches the desired height.
4. ジャッキスタンドで固定します: Immediately after lifting, place appropriately rated jack stands under the vehicle's designated support points. Slowly lower the vehicle onto the jack stands using the release knob.
5. 負荷を下げる:
   • 車両の周囲が安全であることを確認してください。
   • Slightly raise the vehicle off the jack stands. Remove the jack stands.
   • Slowly turn the release knob counter-clockwise to gradually lower the vehicle. Do not open the valve too quickly, as this can cause the load to drop rapidly.
   • 車両が完全に下がったら、ジャッキを取り外します。

メンテナンス

定期的なメンテナンスにより、ジャッキの寿命が長くなり、安全に操作できるようになります。

• 油圧流体: Check the hydraulic fluid level periodically. If low, refill with a high-quality hydraulic jack oil. Refer to the manufacturer's specifications for the correct type.
• 潤滑: Lubricate all moving parts, pivot points, and wheel axles with general-purpose grease at regular intervals.
• クリーニング： Keep the jack clean and free from dirt, grime, and corrosive materials. The wiper seals protect the hydraulic system from contaminants, but regular cleaning is still recommended.
• 検査： Regularly inspect the jack for any signs of damage, such as bent components, cracks, leaks, or excessive wear on wheels and seals. Replace any damaged parts immediately.
• ストレージ： Store the jack in a clean, dry place with the ram fully retracted to prevent rust and prolong seal life.

トラブルシューティング

仕様

• モデル： HDJ10P
• 容量： 10トン（20,000ポンド）
• Air Pressure Requirement: 80-120 PSI
• リフティング範囲： 1.5インチから22インチ
• 到着： 106.2インチ
• サドル直径: 6インチ（丸型）
• フレームの高さ: 9.8インチ
• ハンドルの長さ: 45.4インチ
• キャスター： 4 (Two 5.6-inch fixed front, Two 3.6-inch mid-body swivel)
• 商品の重量: 293ポンド
• 製品寸法: 67.3 x 21.7 x 15.5インチ
• コンプライアンス： Meets all 5 ASME PASE-2019 safety standards for service jacks.

保証とサポート

The OTC HDJ10P 10 Ton Air/Hydraulic Heavy Duty Service Jack comes with a 限定生涯保証, reflecting OTC's commitment to quality and durability. For warranty claims, technical assistance, or to purchase replacement parts, please contact OTC customer support.

For further information or assistance, please refer to the official OTC webサイトをご覧いただくか、認定サービス センターにお問い合わせください。